Chemistry / Pharma / Cosmetics/ Food
CHEMICAL
PHARMA
COSMETICS
FOODS
Industrial units engineering
Process design
The experience gained by the staff of CPQ Ingenieros allow it to participate in the initial stages of the project in which the definition of the project’s baseline is necessary in order to:
– Extrapolate lab data.
– Make the assays of Pilot Plant equipment.
– Scale the process variables obtained by Pilot Plant.
– Define the production equipment.
– Study the alternatives for the optimisation of services
– Create feasibility studies.
– Create studies of material flows.
– Choice of materials.
– Define better implantations.
– Simulation of chemical processes (ASPEN support)
Development of basic engineering
Data taking, definition of the process.
Process flow diagram.
Functional design of equipment.
List of equipment.
Process equipment specifications.
Energy balances. Service needs.
P-Diagram Engineering.
Detail engineering
The objective of this phase is to define better the project for its execution and assembly, starting from the basic engineering data.
Equipment specifications for the construction.
Final implementation of equipment according to suppliers´ plans.
Piping plans according to the equipment implementation.
Where necessary and due to complexity, isometric drawings are provided.
In case of requests for offers, a state of measurements.
Plans of stands and structures.
Design of electrical cabinets of power and controls.
Definition of control loops.
Instrumentation specifications.
List of cables and state of the measurements.
Collaboration in the development of civil engineering work.
Project Management
CPQ Ingenieros coordinates through Project Management the human and material resources during the entire project cycle and is looking through the appropriate techniques to achieve the pre-set objectives, regarding configuration, costs, deadline and quality and thus, seeks to obtain the satisfaction of its clients.
Project coordination.
Cost control.
Management of offers: Request and comparison of offers.
Planning.
Coordination of subcontractors.
Lists of activities.
Lists about pending issues.
Control on changes
Supervision of works
CPQ Ingenieros covers the necessary assistance so that the project is implemented in accordance with its technical specifications.
The supervision of works will be done with visits and stays on the construction site by those responsible for the project, as many times as are necessary for the smooth running of the project, for the coordination of the industrial engineers who are executing the project, as well as the control of the deliveries of any orders for equipment and materials made by the owners of the property, together with the orders made by the industrial engineers.
Receptions and work certifications.
Start up assistance
The specialised personnel of CPQ Ingenieros, in a process such as control, gives its service of support, before and during start-up, in order to assist the production staff to get to know the most intimate details of how the final design of the plant came out and what variables are those that affect most the response of the systems for a proper use of the plant afterwards.
Design and construction of labs
n order to respond to the needs of design, implementation and validation of pharmaceutical and cosmetics laboratories under the GMP (Good Manufacturing Practice) standards, CPQ Ingenieros has created the CPQ Pharma division, with the objective of developing these projects from the whole, including our extensive and proven experience in pharmaceutical design and incorporating the disciplines of civil engineering to industrial construction, architecture of sanitary clean rooms, specific services for these plants (purified water, treatment of air for totally clean rooms, dust collection,…) and the generation of a global validation document of the entire installation, from civil engineering to global services.
This allows us to have a unitary and validated documentation for any laboratory project, which simplifies official inspections and ensures success in the subsequent revalidations.
Additionally, we have reliable contacts with leading companies who are dedicated to the specific facilities necessary for this type of projects, having successfully worked with most of the leading brands in laboratories throughout the Iberian Peninsula
Ello permite disponer de una documentación unitaria y validada para el Proyecto de Laboratorio, que simplifica las inspecciones oficiales y garantiza el éxito en las revalidaciones posteriores.
Asimismo, disponemos de contactos fiables con las principales empresas que se dedican a las instalaciones específicas necesarias para este tipo de proyectos, habiendo trabajado satisfactoriamente con la mayor parte de las primeras marcas de Laboratorios en toda la geografía peninsular.
- Assistance to the owners of the property in writing, on the one hand the user requirements and on the other hand, the Validation Master Plan (VMP).
- Assistance to the owners of the property in the creation of the Validation Committee.
- Management and drafting of the necessary documents for the municipal, regional and federal authorizations.
- Drafting of the documentation of project in DQ (Design Qualification) format.
- Generation of any validation documentation, both regarding the civil works as well as for the clean room data sheets.
- Processing facilities: reactors, electrical and control installations, mechanical installations, etc.
- Service installations: air conditioning, distribution of solvents and reagents, sanitation, nitrogen, waste treatment, etc.
- Specific installations: treatment of air, purified water, breathable air, clean steam, etc.
- Laboratory equipments.
- Assistance to the owners of the property on FAT (Factory Acceptance Test) testing and SAT (Site Acceptance Test) of the equipment and important facilities subject to validation reviews.
- Along with the owners of the property, the creation of documents for IQ (Installation Qualification).
- Assistance to the owners of the property in the process of Plant Start-Up.
- Assistance to the owners of the property in the creation of the PQ (Performance Qualification) documentation.
The outline of our activities allows our customers to have a single contact to manage all aspects of the design of such type of installations in order to coordinate their critical aspects.
Equipment and facilities legalization
CPQ Ingenieros manages all types of equipment and facilities legalizations
Customers who choose us
Large and medium-sized companies, as well as other organizations committed to the well-doing and transparency in the industry, have relied on our services and we believe our clients are the best warranty of our professionalism.
